Moldsonics Wins the PHÖNIX Spin-off Award

Moldsonics Wins the PHÖNIX Spin-off Award

From Research to Production

Industrial innovation rarely happens overnight.

The Austrian PHÖNIX Startup Award honors companies that successfully translate scientific research into marketable solutions. In 2026, Moldsonics received the award in the spin-off category.

The origins of this development date back to 2009, when Dr. Bernhard Praher began his initial research. In 2021, Moldsonics GmbH was finally founded by DI Dr. Bernhard Praher and Dr. Thomas Mitterlehner and DI Dr. Klaus Straka .

The journey from research to industrial application took many years and numerous iterations.

Phoenix Award – Spin-off Category
 © Austria Wirtschaftsservice GmbH/APA Photo Service

Production Reality

Translating research into production is a challenging process.

Production facilities operate around the clock. Processes vary. Stability is crucial.

What works in the lab must prove itself in real-world operations—during tool changes, material variations, and shift work.

From concept to production solution

The industrialization of a technology takes place in many stages.

The first working version took over a year to develop. This was followed by numerous iterations, tests, and adjustments until a stable production solution was achieved.

This part of the innovation process often goes unnoticed.

3 Moldsonics Spin-off

What's changing with Moldsonics

Today, Moldsonics focuses on three key production areas:

  • Wear Monitoring inExtrusion Processes
  • Accurate cooling time determinationin plastic injection molding
  • Reduced heating time in silicone and rubber processing

The goal is always the same: Save seconds. Prevent downtime. Avoid scrap.

The PHÖNIX Award recognizes companies that have successfully bridged the gap between research and industrial application.

For Moldsonics, the award marks an important milestone—and at the same time underscores the company’s clear focus on the areas of production where the greatest impact can be made today.

The Moldsonics booth at the Phoenix Awards ceremony
 © Austria Wirtschaftsservice GmbH/APA Photo Service
Flow front detection in injection molding: Patented direct measurement

Flow front detection in injection molding: Patented direct measurement

MoldFront Patent Certificate

The flow front is one of the most critical—and at the same time least transparent—phases in the injection molding process.

The switching point is often defined indirectly based on pressure curves or empirical values. To avoid short shots or flash, the settings are chosen conservatively.

This increases the cycle time.

Why this patent is relevant

Indirect switching strategies result in safety margins.

Typical consequences in production:

  • Longer cycle times
  • Unstable filling processes for complex geometries
  • Rejected due to material or temperature drift
  • Extended sampling periods

Even an increase of just 0.5 seconds per cycle can result in a several-percent drop in output for production tools.

The patented process replaces estimates with a defined trigger signal as soon as the melt reaches a specified position.

The switching point becomes reproducible.

Typical applications

  • Cascade injection molding
  • PUR flooding
  • Monitoring the flow front velocity
  • Precise definition of the switching point
  • Trigger for venting or needle closure

Direct flow front measurement ensures stability in the filling process, particularly when dealing with reactive materials or multiple injections.

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Technological progress

The patented measurement principle enables:

✔ Real-time transparency in the filling process
✔ Reproducible switching points
✔ Reduced cycle times
✔ Faster mold validation

This isn't about sensor technology.

It's all about production levers: measurable stability, shorter cycles, and predictable output.

Moldsonics Wins the 2025 Young Entrepreneur Award in the "Visionary" Category

Moldsonics Wins the 2025 Young Entrepreneur Award in the "Visionary" Category

In plastics manufacturing, many critical aspects of the process remain invisible. Material behavior varies from batch to batch, wear develops gradually, and cycle parameters are often selected conservatively.

For manufacturing companies, this means uncertainty and a loss of efficiency.

Modern manufacturing therefore requires one thing above all else: greater transparency in the process itself.

Award at the 2025 Young Entrepreneur Awards

At the 2025 Young Entrepreneur Award , Moldsonics won first place in the “Visionary” category of the Young Economy of Upper Austria.

The award recognizes companies that are helping to shape the future of industry through new technologies and innovative approaches.

For Moldsonics, this is a recognition of the work done by the team led by Thomas Mitterlehner, Bernhard Praher, and Klaus Straka, which translates research into industrial applications.

WhatsApp Image 2025 10 03 at 08:38:41 Moldsonics Spin-off
cityfoto download 169 6S5A2035 scaled Moldsonics spin-off

Winning the 2025 Young Entrepreneur Award is a major milestone for Moldsonics.

Above all, however, it highlights a fundamental trend in modern manufacturing: production processes are becoming increasingly measurable and transparent.

And when processes become measurable, the result is more stable, efficient, and resource-efficient production workflows.

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EDISON Prize ChangeMaker 2025 for Moldsonics

EDISON Prize ChangeMaker 2025 for Moldsonics

Edison Award: Moldsonics Spin-off

We are very pleased: Moldsonics has been awarded the EDISON Changemaker Award 2025 - a special prize for young technologies that have the potential to change the industry in the long term.

The Changemaker is a separate category within the EDISON ideas competition - awarded by tech2b in cooperation with the WKO Upper Austria. Unlike other categories such as Greentech, Hightech or Medtech, it is not possible to apply directly for the Changemaker. The award goes to the project that the jury considers to have the the greatest market potential and the strongest appeal. and the strongest appeal.

Why Moldsonics?

Our ultrasonic sensors measure important quality parameters such as flow behavior, solidification or wear - without contact and directly in the injection moulding process. In this way, we help to avoid rejects, save energy and make processes more stable - especially where skilled workers are in short supply and efficiency counts.

This is not a solution for the moment - this is technology that changes processes permanently.

"We have built something that has a deep impact on industrial processes - not a short-term solution, but in-depth technology for the industry of tomorrow.

EDISON 2025 11 Moldsonics Spin-off

Why this price counts

The EDISON Award is more than just an award. In a multi-stage process, ideas are not only evaluated, but also developed further: through coaching, business planning and strategic consulting. Those who are selected as changemakers are not only convincing in terms of technology - but also in terms of impact, relevance and feasibility.

We would like to thank tech2b, the Upper Austrian Chamber of Commerce and the jury for this recognition. And to everyone who is working with us on this vision - critically, creatively and with vision.

We are not at our destination - but at a very good starting point.

MA² Innovation Award from ÖVIA for Moldsonics and EREMA

MA² Innovation Award from ÖVIA for Moldsonics and EREMA

Our pioneering innovation "PredictON: Plastification Unit - wear measurement as a service", in collaboration with EREMA Engineering Recycling Maschinen und Anlagenconvinced the jury and won this year's innovation prize of the ÖVIA (Austrian Association for Maintenance and Plant Management).

MA2 Award from OEVIA for Moldsonics and EREMA

As the market leader in plastics recycling machinery and plant engineering, EREMA places a particular focus on condition monitoring and predictive maintenance solutions. These are driven forward in close partnership with innovative companies such as Moldsonics.

Our ultrasonic sensor solutions for the plastics processing industry provide a deep insight into the manufacturing process and offer the opportunity for optimization. We are setting completely new standards here with our innovative sensor technology. With SonicWear the wear condition can be determined during operation so that the system does not need to be shut down. 

In this way, the customer can always keep an eye on the current status of all systems. Irregularities in the process can be detected immediately and appropriate measures can be taken, leading to sustainable cost optimization and increased efficiency.

MA2 award certificate
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MA2 Award ceremony in Leoben

The future vision for this innovation is the continuous (24/7) monitoring of recycling plants worldwide without the need for a technician to be on site.

Also the Austrian industry magazine also reported on our innovation. The special supplement is available to download here:

Would you like to know more about what we do? Request our latest information material right here:

State Minister of Economic Affairs Achleitner Presents the tech2b Winner Certificate to Moldsonics

State Minister of Economic Affairs Achleitner Presents the tech2b Winner Certificate to Moldsonics

Moldsonics successfully completes the tech2b Incubate program and is presented with the winner’s certificate by State Minister of Economic Affairs Achleitner.

We at Moldsonics are absolutely thrilled to announce that we recently received the Winner Certificate from the tech2b Incubate Program! Completing this highly successful program means the world to us, and we’d like to take this opportunity to express our gratitude and share our exciting journey with you.

In this blog post, we’d like to briefly share how the Incubate program has helped us bring our vision to life and how we plan to reach new heights with the momentum this award has given us.

Achleitner presents the tech2b winner's certificate

Photo:State of Upper Austria / Andreas Krenn

The tech2b Incubate program has proven to be an incredibly enriching experience for Moldsonics.

Through the program, we not only received valuable feedback and coaching from top-notch mentors, but also forged valuable partnerships that have been instrumental in our success.

The opportunity to learn from experienced experts and connect with other promising startups has broadened our horizons and helped us reach our full potential.

We would like to express our gratitude to everyone who has supported us on this exciting journey. Without the guidance, detailed support, and words of encouragement from our supporters, this milestone for Moldsonics would not have been possible.

We would like to express our sincere gratitude to each and every one of you. Your support has inspired us and strengthened our resolve to develop innovative solutions and take our startup to the next level.

tech2b winner diploma achleitner

Photo:State of Upper Austria / Andreas Krenn

tech2b winner diploma achleitner 2

Photo:State of Upper Austria / Andreas Krenn

The presentation of the winner's certificate by State Secretary for Economic Affairs Achleitner marked the ceremonial conclusion of the program.

Although we have completed the tech2b Incubate program and received the Winner Certificate, our journey doesn’t end here. We are more motivated than ever to continue developing innovative solutions and growing our business.

With tech2b’s expertise behind us, we are ready to take on new challenges and continue to drive our growth. We are confident that our groundbreaking technologies and passionate teamwork will lead to even greater success.

In addition to Moldsonics, we would also like to extend our heartfelt congratulations to Autonoma, Bergardi, CarbonCleanUp, Danube Dynamics, qapture, Sendance, and Windpuls, who were also part of the tech2b Incubate program and impressed us with their innovative ideas. It is inspiring to be part of a community of talented startups that are pushing the boundaries of what is possible together.

In closing, we would like to once again express our sincere gratitude to everyone who has been a part of our success story. We are deeply grateful for your support and look forward to the exciting future that lies ahead.

Want to learn more about what we do? Request our latest informational materials right here: