HIGH-PRECISION SENSORS FOR INDUSTRIAL APPLICATIONS
Moldsonics sensor systems are your partner for precise measurement and control technology in industrial plastics manufacturing processes, whether for advanced quality monitoring, process optimization or system maintenance.
MoldFront
STABLE PROCESS CONTROL - LESS WASTE.
INDUSTRIAL PRECISION MEETS ECONOMY.
Area of application: Thermoplastic, thermoset and elastomer tools
Measured variables: Flow front, melt front, flow velocity
The MoldFront sensor system from Moldsonics is a powerful partner for monitoring the flow fronts in injection molds. Designed to enable the transition from standard processes to optimized production. It offers a scalable solution to make cascade injection molding, for example, more efficient through precise measurements. Compared to other detection options, MoldFront enables more precise control of multiple process steps, improves the quality of the end products and reduces production costs at the same time.
MoldUni
PRECISION IN PROCESS MONITORING FOR THE HIGHEST QUALITY STANDARDS.
Area of application: Thermoplastic, thermoset and elastomer tools
Measured variables: Flow front, melt front, flow velocity, solidification velocity, time of downturn
MoldUni is specifically designed to detect minimal changes in the injection mold and is ideal for predicting and monitoring shrinkage and warpage in plastic products. With its advanced measurement technology, MoldUni captures precise data in real time, enabling a new level of process reliability. The system helps to minimize scrap and reduce the need for rework through its early detection of deviations, leading to a significant increase in efficiency and cost reduction.
SonicWear
Intelligent wear measurement for perfectly coordinated maintenance processes and minimization of downtimes.
Area of application: Plasticizing cylinders, extruders
Measured variables: screw wear, barrel wear, gap between screw flight and barrel inner wall
Our wear measurement system, specially developed for use with extruders during ongoing production, continuously monitors the condition of the system components. By providing accurate and timely data on signs of wear, this Moldsonics system enables predictive maintenance that prevents unexpected downtime and minimizes operational interruptions. This helps to reduce labor costs as less time-consuming manual inspections are required and maintenance work can be planned and carried out efficiently. Implementing our wear measurement not only improves operational efficiency, but also extends the service life of your equipment and ensures consistently high product quality.
MoldReact
INNOVATION IN NETWORK LEVEL MEASUREMENT.
ENERGY AND TIME EFFICIENCY THROUGH PRECISE INLINE DETECTION.
Field of application: Thermoset and elastomer tools
Measured variable: degree of cross-linking, degree of vulcanization
MoldReact, a revolutionary product from Moldsonics, is specifically designed for the inline detection of reaction states in the processing of thermosets and elastomers, such as LSR injection molding. This advanced sensor technology makes it possible to precisely monitor and control the curing process, resulting in significant savings in heating times and therefore energy costs.
