Standardized ultrasonic sensors for reliable mass production processes
The Moldsonics sensor remains the same across all applications.
The choice of electronic unit depends on the process, environment, and target variable.
SonicWear
Smart wear measurement for perfectly coordinated maintenance processes and minimized downtime.
Area of application: Plasticizing cylinders, extruders
Measured parameters: screw wear, cylinder wear, clearance between the screw web and the inner cylinder wall
Our wear measurement system, specifically designed for use with extruders during ongoing production, continuously monitors the condition of equipment components. By providing precise and timely data on signs of wear, this Moldsonics system enables predictive maintenance, which prevents unexpected downtime and thus minimizes operational disruptions. This helps reduce labor costs, as fewer time-consuming manual inspections are required and maintenance tasks can be planned and carried out efficiently. Implementing our wear measurement not only improves operational efficiency but also extends the service life of your equipment and ensures consistently high product quality.
Molduni
PRECISION IN PROCESS MONITORING FOR THE HIGHEST QUALITY STANDARDS.
Area of application: Thermoplastic, thermoset and elastomer tools
Parameters: flow front, melt front, flow rate, solidification rate, time of shrinkage onset
MoldUni was specifically developed to detect minimal changes in the mold and is ideal for predicting and monitoring shrinkage and warpage in plastic products. With its advanced measurement technology, MoldUni captures precise data in real time, enabling a new level of process reliability. The system helps minimize scrap and, through its early detection of deviations, reduces the need for rework, leading to significant efficiency gains and cost savings.
MoldFront
STABLE PROCESS CONTROL - LESS WASTE.
INDUSTRIAL PRECISION MEETS ECONOMY.
Area of application: Thermoplastic, thermoset and elastomer tools
Parameters: flow front, melt front, flow rate
The MoldFront sensor system from Moldsonics is a powerful partner for monitoring the flow fronts in injection molds. Designed to enable the transition from standard processes to optimized production. It offers a scalable solution to make cascade injection molding, for example, more efficient through precise measurements. Compared to other detection options, MoldFront enables more precise control of multiple process steps, improves the quality of the end products and reduces production costs at the same time.
MoldReact
INNOVATION IN NETWORK LEVEL MEASUREMENT.
ENERGY AND TIME EFFICIENCY THROUGH PRECISE INLINE DETECTION.
Field of application: Thermoset and elastomer tools
Measured variable: degree of cross-linking, degree of vulcanization
MoldReact, a revolutionary product from Moldsonics, is specifically designed for the inline detection of reaction states in the processing of thermosets and elastomers, such as LSR injection molding. This advanced sensor technology makes it possible to precisely monitor and control the curing process, resulting in significant savings in heating times and therefore energy costs.
CONTACT
Let's discuss your measurement needs.
Whether it's a specific measurement task, machine integration, or a new application—we'd be happy to discuss with you how our ultrasonic technology can be used.
Moldsonics GmbH
Hafenstraße 47-51
4020 Linz, Austria
info@moldsonics.at
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