FROM PRACTICE
Ultrasonic measurement technology in industrial applications.
Discover how Moldsonics works with industry partners to solve specific challenges in plastics processing—from process monitoring to the evaluation of melt quality and equipment condition.
EXTRUSION | WEAR MONITORING
Detect screw wear before machine downtime
How can screws —and cylinder wear—be monitored without disassembling the system? In collaboration with EREMA, an ultrasonic solution was developed that monitors wear during operation and supports predictive maintenance planning.
INJECTION MOLDING | MELT EVALUATION
Make melt quality visible in injection molding
How well has the plastic actually melted? Ultrasonic measurements taken directly in the melt channel reveal inhomogeneities that are difficult to detect using conventional machine data.
INJECTION MOLDING | RECYCLED MATERIAL PROCESSING
Identify material variations in recycled plastics
Recycled materials can have varying properties from batch to batch. Ultrasound-based melt analysis reveals changes in the melt state during the process and provides additional information for assessing process stability.
INJECTION MOLDING | DETERMINING COOLING TIME
Determine cooling time based on part condition
When is a part actually ready for demolding? Ultrasonic sensors monitor shrinkage and part detachment directly inside the mold. This allows cooling time to be determined more precisely based on measurable events during part cooling.
INJECTION MOLDING | FLASH DETECTION
Prevent PUR overflow with flow front detection
During PUR flooding, a flow front that is detected too late can lead to material leakage. Ultrasonic sensors detect the arrival of the material at defined positions and send a signal to precisely control the process.
CONTACT
Let's discuss your measurement needs.
Whether it's a specific measurement task, machine integration, or a new application—we'd be happy to discuss with you how our ultrasonic technology can be used.
Moldsonics GmbH
Hafenstraße 47-51
4020 Linz, Austria
info@moldsonics.at
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