THE
MOLDSONICS
SENSOR
Base your process on reality, not on assumptions.
The Moldsonics sensor makes it possible to measure actual physical conditions within the mold—while the process is running.
Compatible. Scalable. Industrial-grade.
Two temperature variants.
Same behavior.
No laboratory-grade sensors—
—but rather stable signals for mass production.
What the Sensor MEASURES
The Moldsonics sensor detects clearly defined physical process events directly within process-critical components:
- End of the cooling period
- Start and End of the Material Flow
- Phase Transitions and Solidification
- Reaction and Curing Points
The process is based on physical reality—not on safety margins.
Why this works reliably in production
Contactless → no wear, no maintenance
No impact on the material → no impact on the process
Actual physical measurement → no approximations
High temporal precision → accurate event detection
Designed for continuous operation → reliable in 24/7 shift operations
Standardized sensor design → consistent performance across tools
Temperature Variations
Choose based on location—not on function.
Standard (up to 120°C)
Designed for most industrial applications with moderate thermal conditions.
Typical applications:
- Injection Molding Tools
- Standard Plastic Processing
- Applications without high thermal stress
What sets this version apart:
- Slim, flexible cable design
- Easy integration with existing tools
- Optimized for stable signal transmission in standard environments
What remains the same:
- Same measurement principle
- Identical signal behavior
- Same compatibility with Moldsonic electronics
High temperature (up to 300°C)
Designed for demanding environments with high thermal and mechanical stresses.
Typical applications:
- High-Temperature Injection Molding Processes
- Extrusion and Plasticizing Units
- Applications involving extreme temperature fluctuations or vibrations
What sets this version apart:
- Mechanically protected cable (metal conduit)
- Greater resistance to temperature and mechanical stress
- Designed for long-term signal stability in harsh environments
What remains the same:
- Same measurement principle
- Identical signal behavior
- Consistent Integration and System Logic
Same signal. Same behavior.
System Logic
One sensor. Many applications
The sensor measures the physical state. The electronics define the evaluation and application logic.
This separation makes it possible to:
- standardized hardware
- Application-specific signal interpretation
- Scalability across machines and lines
The sensor itself remains unchanged.
Integration and Operation
Install it. Turn it on. Done.
For permanent installation in:
- Injection molding tools
- Plasticizing Units
- components related to extrusion
After installation:
- No calibration per cycle
- No wear parts
- No regular reconfiguration
The sensor functions as a reliable measuring component within the machine.
Check suitability for your process
A clear yes/no assessment for your application.
Moldsonics GmbH
Hafenstraße 47-51
4020 Linz, Austria
info@moldsonics.at
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