Stabilize recycled material processes directly via the ENGEL control system
Moldsonics detects process events within the mold and uses them for cycle switching, cooling time control, and quality data in the CC300.
The ultrasound-based sensor technology from Moldsonics offers us completely new possibilities for analyzing cyclical processes in our filling processes and thus improving our tools.
The challenge
Recycled materials vary from batch to batch.
This affects filling behavior, solidification, and shrinkage—and makes the process prone to scrap, readjustments, and unnecessary downtime.
Until now, the critical condition in the tool was outside the machine control system.
The machine could see the process. The tool could not.
Solution
Moldsonics brings key molding events directly into the ENGEL CC300.
The flow front, solidification, and shrinkage can be utilized during the cycle—to switch to holding pressure, for adaptive cooling time control, and for the automatic recording of quality metrics.
This way, the process responds not only to machine readings, but also to what is actually happening inside the tool.
Result
- Stable process for recycled material
- Switching the pressure based on the tool condition
- Adaptive cooling time instead of safety time
- Quality metrics are saved automatically
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