Identifying PUR-flow front s before they lead to an overflow

Moldsonics erkennt die PUR-Fließfront berührungslos durch den Werkzeugstahl — ohne Sensorabdrücke und mit <5 ms Detektionszeit.

With Moldsonics sensor technology, it is now possible for the first time to detect the PURflow front s without physical contact—a real benefit for our customers in terms of process reliability and surface quality.
Clemens Kastner

Head of Business Development Automotive & Mobility, ENGEL AUSTRIA GmbH

Screenshot 2025-10-09 15:43:22 Moldsonics PUR

The challenge

During PUR flooding, the " flow front " moves very quickly and is difficult to detect reliably. At the same time, no sensor marks are allowed to appear on visible components—a combination that pushes traditional measurement methods to their limits.

Solution

Moldsonics detects the PUR flow front non-contact through the tool steel.
This allows the vent needle to be closed precisely—without coming into contact with the surface.

Result

  •  No sensor fingerprints
  • < 5 ms Detektionszeit
  • No uncontrolled PUR leaks at the end of the flow path
  • Greater process reliability for visible components

 

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